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How does the laser rust removal machine work?

Oct 11, 2023

Laser rust removal machine is a device that uses laser technology to remove rust from objects. It uses high-energy laser beams to directly irradiate on the rusted surface to instantly evaporate, oxidize or crush the rust layer to achieve the purpose of rust removal. After removing surface rust, the object can be protected by spraying or other methods.

 

The rust removal working principle of the laser rust removal machine is to use the energy of the laser beam to focus the laser beam on a very small point, making its energy density reach tens of millions of watts/square centimeter. The temperature energy laser beam is instantly irradiated on the rusted surface. On the surface, the oxide and rust layer on the surface of the rusted object are rapidly evaporated, oxidized or crushed under the action of laser. Compared with traditional mechanical rust removal, laser rust removal is effective, energy-saving, and environmentally friendly. It can effectively remove various types of rust without damaging the surface of the object.

 

The operating methods and steps of the laser rust removal machine are as follows:

1. Preparation: Place the rusted object on the rust removal equipment, and adjust parameters such as laser power, frequency, and scanning mode as needed. ,laser cleaning machine

2. Turn on the power of the equipment and start the rust remover. Select the appropriate rust removal mode according to the condition of the rusted object.

3. Adjust the position and focal length of the laser beam so that it can accurately illuminate the rusted area.

4. Start rust removal: focus the laser beam on the rusted part and continue to irradiate it for a period of time until the rust layer is completely evaporated or crushed.

5. Observe the rust removal effect: Check whether the rust layer is completely removed. If you need to remove the rust again, you can perform a second operation.

6. End the operation: turn off the power of the equipment and clean the dust and debris from the laser rust remover and the surrounding environment.

 

The advantage of the laser rust remover is that it can remove rust quickly and effectively without causing secondary pollution or damaging the surface of the rusted object. It is suitable for rust removal of various materials, such as iron, steel, aluminum, copper, etc. At the same time, the laser rust removal machine has the characteristics of energy saving, environmental protection, simple and convenient operation, and can be used on online automated production lines.

 

However, there are some things you need to pay attention to when operating a laser rust remover:

1. The laser rust remover is a high-energy equipment. Operators should pay attention to safety during operation, wear protective equipment such as protective glasses and gloves, and avoid direct exposure to the laser beam.

2. The laser rust remover will produce hot gas and smoke during the rust removal process. A good ventilation environment is required to avoid gas accumulation and damage to the human body.

3. During the laser rust removal process, it is necessary to cover the irrelevant parts around the rusted object to avoid accidental damage.

4. Operation must be carried out in accordance with the relevant instructions of the equipment, and parameters such as laser power and frequency must not be adjusted at will.

5. During the operation of the laser rust removal machine, the rust removal area will become hot, so be careful to avoid contact with hot objects.

6. For some special materials and objects with complex structures, the effect of laser rust removal may be limited, and other methods of rust removal are required.

 

In short, laser rust removal machines have been widely used in the industrial field because of their efficiency and environmental protection. Through reasonable use of laser rust remover, various types of rust can be effectively removed, the surface of the rusted object can be protected, and its service life can be extended.

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