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With the rapid development of the agricultural machinery industry and the acceleration of product upgrading, modern processing technology is facing urgent needs and challenges. In order to meet the industry's needs for improving production efficiency and shortening product development cycles, advanced processing methods such as CNC laser processing have emerged and have gradually become an indispensable part of the agricultural machinery industry. These advanced processing methods can effectively improve production efficiency and product quality. Especially for complex parts in newly developed products, it is more advantageous to use laser processing equipment to manufacture them.Get your laser machine solution here!
Application of laser marking machine in agricultural machinery industry
The identification method of original agricultural machinery spare parts is mainly to stamp and mark relevant batch numbers or equipment information on special metal materials, and then fix them to the agricultural machinery for identification. However, this approach has some significant drawbacks. First, the effect of the mark may not be clear enough and may even affect its readability in some cases. Secondly, this traditional marking method may lead to the loss of spare parts, thereby bringing additional cost pressure to the enterprise. For manufacturers, adopting this method not only increases production processes and costs, but also fails to meet the requirements of modern information traceability management.
Laser marking technology is a new type of non-contact, pollution-free and wear-free marking process. Its working principle is to use a laser generator to generate a continuous laser beam with high energy density. After focusing, it is processed into a designated permanently visible graphic mark on the surface of the material. Since no contact force and heat are generated on the workpiece during the laser marking process, it will not cause deformation and internal stress of the workpiece. In addition, laser marking has the characteristics of high precision, high speed and high efficiency, and is suitable for marking all kinds of metal and non-metal materials.
Using lasers to mark agricultural machinery equipment and their spare parts can not only complete clear and accurate markings in a short time, but also the marking information can be retained permanently without being disturbed by potential problems such as human alteration or cross-selling. Therefore, the use of laser marking technology provides another level of quality, safety and anti-counterfeiting guarantee for agricultural machinery products, and brings many advantages to manufacturing companies.
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Application of laser cleaning machines in agricultural machinery industry
Laser cleaning technology has significant advantages in the maintenance of agricultural machinery and equipment and the refurbishment and remanufacturing of second-hand equipment. This technology can easily remove rust, paint, resin, oil, stains, coatings, plating, etc. from the surface of the object without damaging the surface of the base material and maintaining the true color of the metal. Compared with other cleaning methods, laser cleaning technology has significant features such as no grinding, no contact, no thermal effects, and does not require the use of any chemicals or cleaning fluids. The cleaned waste is solid powder, small in size, easy to store, and can be recycled and reused. Laser cleaning technology is the most reliable, effective and environmentally friendly solution for industrial surface treatment today.
In the maintenance process of agricultural machinery and equipment, laser cleaning technology can be widely used in the repair of various agricultural machinery parts. Due to the harsh working environment of agricultural machinery, the surface of agricultural machinery parts is often covered with various dirt, such as soil, oil, water, chemical fertilizers, pesticides, rust, oxide layers, etc. In order to ensure the quality of repair, the surface of agricultural machinery parts needs to be pre-treated. The application of laser cleaning technology can effectively remove these dirt and create good conditions for subsequent repair work.Laser cleaning technology also has significant advantages during the repair or refurbishment process of used agricultural machinery. By using a laser cleaning machine to remove paint from old second-hand parts and then repaint them for renovation and reuse, it not only reduces costs, but also improves the working environment and greatly improves the economic benefits of the company.
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Application of laser cutting machine in agricultural machinery industry
In the manufacturing process of agricultural machinery and equipment, the production of sheet metal parts faces many challenges. Since there are many types of sheet metal parts and they often need to be updated, the traditional manufacturing method using stamping processes is difficult to meet the needs for efficient, environmentally friendly and low-cost production. In addition, the stamping process consumes huge amounts of molds. For a large agricultural machinery manufacturer, it usually requires nearly 300~400 m2 to store molds, which puts significant pressure on the company's operating costs and production efficiency.With the advancement of science and technology, laser cutting machines have become increasingly widely used in the agricultural machinery industry. The laser cutting machine can cut sheet metal of any shape, with fast cutting speed, low production cost, and no need to prepare molds, thus shortening production preparation time, easily achieving continuous processing, and improving production efficiency. Using advanced laser cutting technology to cut metal sheets can effectively improve production efficiency and reduce costs, and is of great significance to the manufacturing of sheet metal processing parts for agricultural machinery and equipment.By using laser cutting machines, companies can effectively improve production efficiency, reduce costs and shorten product development cycles, which will help promote the upgrading and technological advancement of agricultural machinery and equipment.
High processing precision and fast cutting speed
The laser cutting machine uses advanced intelligent CNC systems and professional laser cutting software to achieve precise positioning of workpieces and high-precision, fast cutting. It adopts a non-contact processing mode to avoid damage to the workpiece surface during the cutting process. At the same time, it has less impact on the thermal effect at locations other than the processing point, making the plate less likely to deform. These characteristics ensure the high quality of the processed workpiece and make laser cutting a non-contact processing method that will not scratch the workpiece, and the trimming edge will be less affected by heat, basically avoiding thermal deformation of the workpiece.Get your laser machine solution here!
No model restrictions and low processing costs
Through the laser cutting machine, processing can be carried out without the use of molds, which realizes production flexibility and saves a lot of mold costs. With the help of CAD/CAM software, laser cutting equipment can cut parts of any shape, with higher flexibility and more precise cutting effects, fully meeting the high-quality production requirements of agricultural machinery. At the same time, by maximizing the use of panels, production costs are reduced, and the problem of waste reuse is fundamentally solved, achieving time saving and high efficiency. In addition, since there are no mold restrictions, developing new products becomes relatively simple.Get your laser machine solution here!
Safety, environmental protection, simple operation
Traditional cutting processes have placed high demands on mold design and manufacturing. During processing, they may produce greater noise and vibration, and may even be dangerous. To solve these problems, laser cutting machines can be used for processing. This new cutting method is easy to operate, has no specific requirements for the operator's experience, and the processing process is relatively safer. In addition, the later maintenance of the equipment is simple and convenient, which can greatly reduce human resources and maintenance costs. At the same time, if equipped with a dust removal system, it can also ensure operational safety and environmental protection.Get your laser machine solution here!
Application of laser welding in agricultural machinery industry
Laser welding machines have the following advantages: high aspect ratio, small weld width, small heat affected zone, small deformation, high welding speed, high weld quality, no pores, precise control, small focused light spot, high positioning accuracy and easy implementation Automation etc. Therefore, in the field of agricultural machinery manufacturing, laser welding machines can effectively control the deformation of welding materials and improve the quality of agricultural machinery welding surfaces through its good electromagnetic properties, mechanical properties and corrosion resistance. At the same time, through the robot operating platform and automated production lines, flexible transmission and non-contact precision welding can be achieved, thereby improving processing efficiency and ensuring stable and reliable quality. These advantages help extend the service life of agricultural machinery and improve the accuracy and reliability of agricultural machinery manufacturing.
Laser Processing Equipment Has Obvious Advantages In The Agricultural Machinery Industry
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High flexibility
Not affected by the shape of the workpiece, any graphics can be processed.
2
Low Cost
Laser processing equipment does not require the use of molds, reducing material consumption and thus reducing production costs. This feature makes it particularly suitable for the processing of large parts.Get your laser machine solution here!
3
High Efficiency
Non-contact processing, no need for secondary processing.Get your laser machine solution here!
